SHOP CAPABILITIES

With a combined 400-plus years of turbo-machinery manufacturing and repair experience, TRS Global has the capabilities necessary to meet the demands of turbine operators and manufacturers. Our experienced engineers, advanced machinery, and superior turbine repair technology allow us to repair parts that result in high quality, low-cost, solutions for gas turbine engine operators and manufacturers across a range of industries.

 

Welding COMPONENT Repair

FROM BASIC TO COMPLEX WELDING

TRS’s welding capabilities range from basic spot welding to complex cobalt alloy welding. TRS has a wide range of welding capabilities and experts available on site.

WELDING/COMPONENT REPAIR AREA

  • 5 Ton Overhead Crane with 25’ Hook Height

  • GTAW Welding Machines

  • SMAW Welding Machines

  • GMAW Welding Machine

  • Plasma Cutting Machine for Material up to 1/2” Thick

  • 100 KVA Taylor Winfield Spot Welding Machine

  • Resistance Spot / Seam

  • SWET Welding

machining

THE LATEST TECHNOLOGY

Using cutting-edge technology, with the utmost precision, TRS provides machining services for gas turbine engine owners around the globe. Our specialized machining capabilities allow us to solve problems and overcome challenges found in the repair of turbine engines.

MACHINING EQUIPMENT

  • 180” Betts Vertical Boring Mill

  • 96” King Vertical Boring Mill

  • 72” King Vertical Boring Mill

  • 52” King Vertical Boring Mill

  • 4” Spindle Sacem Horizontal Boring Mill with a 57” x 47” Rotary Table and D.R.O.

  • 3.5” Spindle Nomura Horizontal Boring Mill with a 36” x 40” Rotary Table and D.R.O.

  • 29” x 90” Engine Lathe with D.R.O

  • 24” x 60” Engine Lathe with D.R.O.

  • 20” x 48” Engine Lathe

  • 15’ x 11” Radial Arm Drill with a 36” Tilting/Rotary Table

  • 50-Amp Hole Drilling EDM Machine with D.R.O.

  • Cincinnati Milacron 2MK Milling Center

  • Series 1 Bridgeport with 10” x 42” Table (3 machines)

  • 5-Axel Grinding

non-destructive test / quality assurance

HAVE THE PEACE OF MIND THAT EACH ELEMENT IS TESTED

Every part that we manufacture undergoes a Non-Destructive Testing and Quality Assurance process. Gas turbine engine owners can be assured that every component we repair is subjected to a strict series of tests in order to qualify for use. We are dedicated to providing you with solutions that match or exceed the quality of OEM parts, all at a lower cost.

INSPECTION AND TESTING CAPABILITIES

  • Magnetic Particle

  • Liquid Penetrant: Complete Red Dye and Zyglo Penetrant Unit

  • CMM Digital Scanning

  • CNC Coordinate Measurement

  • Eddy Current

  • Fluorescent Dye Penetrant

  • Gauging and Dimensional

  • Mass Airflow

  • Moment Weigh

  • Scanning Electron Microscope

  • Ultrasonic

  • X-Ray

  • Metallurgical & Chemistry Laboratory

coatings

A WIDE VARIETY OF ADVANCED TECHNIQUES AND TREATMENTS

Newly manufactured part and parts repaired by TRS Global can be coated with a wide variety of advanced techniques and treatments to protect components at high operating temperatures and adverse operating conditions.

Gas turbine engine components for the Energy and Aeroderivative markets benefit from increased efficiency and reliability thanks to our advanced coatings.

COATING CAPABILITIES

  • Chemical Strip/Clean

  • Diffusion Coating

  • High Velocity Oxy Fuel (HVOF)

  • Low Pressure Plasma Spray (LPPS)

  • Air Plasma Spray (APS)(Plasma Spray)

  • Pack & Vapor Aluminizing

  • Platinum Aluminizing

  • Sermaloy J

  • Platinum Plating

brazing & heat treatment

UNDERSTAND OUR ADVANCED PROCESS

Turbo engine components repaired using our advanced brazing and heat treatment processes experience less thermal stress and distortion when compared with components repaired using traditional welding methods.

At TRS Global, we offer a variety of thermal processing capabilities for our energy and aero consumers.

BRAZING & HEAT TREATMENT EQUIPMENT

  • High Temperature Vacuum / Argon

  • Honeycomb

  • Wide Gap Braze

  • Air Furnaces

  • Heat Tint Ovens

  • Hot Form Ovens

  • Vacuum / Argon Furnaces

edm drilling

SOLVING YOUR GAS TURBINE ENGINE COMPLEX PROBLEMS

TRS offers Electrical Discharge Machining Drilling capabilities to solve some of the more complex problems gas turbine engine owners face. In the EDM process, precise shapes are obtained using rapid electrical discharges from advanced machinery. This technology allows us to engineer fixtures that are accurate to even the most detailed specifications.

EDM DRILLING EQUIPMENT

  • 50-Amp Sodick CNC Plunge EDM with custom “Bottom-Up” Tooling

  • Astek High Speed EDM

  • Fast Hole Driller

  • EDM/Laser Drilling

waterjet machine

MORE THAN HIGH-PRESSURE

The OMAX 60120 features Intelli-TRAX, the high precision linear drive technology designed exclusively for the abrasive waterjet environment, and it comes standard with a Bulk Abrasive Delivery System plus the durable OMAX MAXJET5i Nozzle.

This robust and reliable system requires little maintenance and is as easy to use as conventional shop tools. If your shop needs unobstructed material loading, the bridge-style Y-axis is the answer. The 60120 gets the job done quickly and precisely, maximizing both the machine time and profit margins.

Interested in learning more about our Services? contact a TRS representative today for more information